Velvet Cocoa

An artisanal chocolate experience

The Origins of Cocoa

Cacao pods on a tree
The cacao pod, where it all begins

The story of chocolate begins in the lush tropical rainforests of Mesoamerica, present day Central and South America, where the Theobroma cacao tree first took root thousands of years ago. Theobroma is derived from Latin and means "food of the gods," a name that speaks to the reverence ancient cultures held for this extraordinary plant.

Archaeologists have found cacao residue in pottery used by the ancient Mayo-Chinchipe culture over 5,300 years ago in what is now southeastern Ecuador. The ancient Olmecs of southern Mexico are among the earliest civilizations known to have cultivated chocolate, as early as 1750 BC.

Chocolate Through the Ages

Ancient Mayan chocolate ceremony
Ancient cultures revered cacao as sacred

The Mayans embraced chocolate as a drink enjoyed by everyone regardless of class or status. They used cacao beans as currency and incorporated them into ritual ceremonies. The Aztecs took reverence for the cacao bean even further, considering cacao beans more valuable than gold.

According to legend, the Aztec emperor Montezuma II drank up to 50 cups of cacao each day from a golden chalice. Both the Aztecs and Mayans consumed their chocolate as a drink, adding chili pepper, allspice, vanilla and honey to create rich, complex beverages that bear little resemblance to the chocolate we know today.

Where Cocoa Grows Today

Cocoa Growing Regions of the World

The map below illustrates the distribution of cocoa production across the top 15 producing countries, showing harvest areas and sustainability compliance levels worldwide.

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The Theobroma cacao tree grows exclusively in hot, humid climates near the equator, within 20 degrees on either side, in a region known as the Cacao Belt. The tree is extraordinarily delicate, and farmers lose an average of 30 percent of their crop each year to environmental factors.

Today, 70 percent of the world's cocoa comes from West Africa, with Cote d'Ivoire alone providing roughly 40 percent of the global supply. The world's top cocoa producing regions include:

Worldwide, 40 to 50 million people depend on cocoa for their livelihood, the vast majority working on small, family-owned farms averaging just 7 to 10 acres.

From Bean to Bar, The Refining Process

Transforming a raw cacao pod into the sublime chocolate in our collection is a journey of extraordinary craft and precision. It takes two to four days to make a single chocolate bar, and up to 400 cocoa beans to make just one pound of chocolate. Here is the remarkable process:

Harvesting

Ripe cacao pods are harvested entirely by hand using a machete. The leathery skin of the pod turns from green to yellow as it ripens. Each pod contains an average of 30 cacao beans surrounded by a sweet, mucus-like white pulp.

Fermentation

The beans and pulp are covered with banana leaves and left to ferment for several days. Microorganisms digest the pulp and convert sugars into acids, reducing bitterness and developing the floral aromas that define great chocolate. The composition of chocolate contains over 200 different flavor compounds, many of which develop during fermentation.

Drying

After fermentation, beans are spread on wooden boards or bamboo mats and dried under the hot sun for 7 to 14 days, continuously raked and turned for even drying. Once dry, beans are packed and shipped to chocolate makers around the world.

Roasting

Upon arrival, beans are cleaned then roasted at low temperatures to develop flavor and aroma. A cascade of chemical reactions occurs between amino acids and sugars, creating the compounds responsible for chocolate's distinctive flavor and its deep, rich brown color.

Winnowing and Grinding

The roasted shells are cracked open to reveal cacao nibs, the pure meat of the bean. These nibs are ground into a thick paste called chocolate liquor. Under extreme pressure this paste yields two essential products, cocoa powder and cocoa butter.

Conching

The chocolate is continuously rolled, kneaded and aerated in a large agitator called a conche, designed by Rudolph Lindt, whose machine bed was curved like a conch shell. The longer the chocolate is conched, the smoother it becomes. This is where the final flavors are defined and refined.

Tempering and Moulding

The finished chocolate is carefully heated and cooled to stabilize cocoa butter crystals, a process called tempering. This gives chocolate its characteristic snap and shiny finish. The tempered chocolate is then poured into moulds, cooled and prepared for delivery to chocolatiers.

Extraordinary Facts About Cocoa

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